Stroker rebuild

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autofetish
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Post by autofetish »

Having never built an engine this is a really great thread

Keep the pictures and details coming


Thank you :read2: :read2: :read2:
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Carl
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Post by Carl »

Next in went the new slightly bigger cam from .488/.491 .525/.525. Plenty of Lube coz you don't want to be shafted dry. :shock: ;)
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Carl
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Post by Carl »

As you can see by that time I had put new brass core plugs in, they too got a slap of the tacky stuff
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core plug.jpg
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Carl
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Post by Carl »

Almost forgot to mention the big ends also got a good dose of bearing muck, and also you can see all the wide rod shoulders are on the crank journal side as they should be.
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journals.jpg
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rods.jpg
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Petty Roadrunner 416 Stroker 4 Speed
*MMA-609*
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Why me??? :banghead:
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Adrian Worman
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Post by Adrian Worman »

Don't forget to check thrust bearing clearance Carl, spesh important on a 4 speed ;)
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Carl
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Post by Carl »

Crank shaft end float was measured too. Dial gauge was set up on to the end of the crank and zeroed, a screw driver placed between crank journal and centre cap to push crank forward, giving me a reading of 5 thou crank end float. I span the crank 180 degrees and repeated this time a reading of 6 thou, 1 thou deviation in the crank

Chrysler recommend 0.002-0.007 crank end play, so I am happy with that.
Attachments
dial 6.jpg
dial 6.jpg (141.98 KiB) Viewed 519 times
dial 5.jpg
dial 5.jpg (151.65 KiB) Viewed 519 times
dial 0.jpg
dial 0.jpg (167.76 KiB) Viewed 519 times
wedge.jpg
wedge.jpg (191.3 KiB) Viewed 453 times
Last edited by Carl on Thu Jul 31, 14 12:51 pm, edited 2 times in total.
Petty Roadrunner 416 Stroker 4 Speed
*MMA-609*
"Built to be driven!"

Why me??? :banghead:
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Carl
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Post by Carl »

Adrian Worman wrote:Don't forget to check thrust bearing clearance Carl, spesh important on a 4 speed ;)
Done Ade :thumbright:
Petty Roadrunner 416 Stroker 4 Speed
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Carl
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Post by Carl »

Time for the timing chain. I decided to put a tensioner in too as it also takes the place of the cam thrust plate. I also drilled out the 4th hole which the original thrust plate had but its not drilled out yet in pic
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chain.jpg
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tensioner.jpg
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Petty Roadrunner 416 Stroker 4 Speed
*MMA-609*
"Built to be driven!"

Why me??? :banghead:
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Dave-R
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Post by Dave-R »

:thumbright: :thumbright: :thumbright: :thumbright:

That's the way to do it. ;)
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Carl
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Post by Carl »

Whilst I was replacing the core plugs I came across this......An old core plug stuck in the top of the block, I had to tap it down to its correct hole to get it out. That wasn't the only one either, I found 2 more behind the 2 plugs at the very back of the engine, thankfully I got them all out.
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plug.jpg
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Petty Roadrunner 416 Stroker 4 Speed
*MMA-609*
"Built to be driven!"

Why me??? :banghead:
GJUK
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Post by GJUK »

Wow. You're correcting all the mistakes others have made big time.

Looks great though. Keep at it :thumbright:
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Carl
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Post by Carl »

Time to turn my attention to the heads, heads stripped and given a good de-coke. You can see the nice shinny new inlet valves waiting to go in.
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de-coke.jpg
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stripped head.jpg
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Petty Roadrunner 416 Stroker 4 Speed
*MMA-609*
"Built to be driven!"

Why me??? :banghead:
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Carl
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Post by Carl »

As I was replacing all the inlet valves I thought it worth while giving the exhaust valves a re lap, guides all ok so I left them alone, spring shims and seals replaced
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finished head.jpg
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valve grind.jpg
valve grind.jpg (163.06 KiB) Viewed 481 times
Petty Roadrunner 416 Stroker 4 Speed
*MMA-609*
"Built to be driven!"

Why me??? :banghead:
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Carl
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Post by Carl »

GJUK wrote:Wow. You're correcting all the mistakes others have made big time.

Looks great though. Keep at it :thumbright:
Only way to do it Jon

Thanks for the kind comment :thumbright: ;)
Petty Roadrunner 416 Stroker 4 Speed
*MMA-609*
"Built to be driven!"

Why me??? :banghead:
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Dave81
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Post by Dave81 »

Impressive work mate!!!

Should give you added confidence when you take it out for the first time that its A okay!!!!

:thumbright:
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