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Posted: Thu Sep 22, 11 6:43 pm
by Guy
Oh that dont look good :shock: its because of things like this, my Dart has been delayed I have had to redo all off the welding on the five link rear end etc

Posted: Thu Sep 22, 11 7:07 pm
by TyreFryer
Hmmmm, think I'll double check the geometry on my Dart while I'm at it.

Posted: Thu Sep 22, 11 8:27 pm
by db
Luckily i did start from scratch with my rear end so i know that's all bang-on.

I'm just going to stick with the single tube rack mount for now as i need to get MOT'd and registered asap.
I'll pull it back 3" as in plan C and correct the height to line it up with at least one of the A-arms :roll:
Once it's registered i'll tear it all down and start the front end from scratch aswell.

Posted: Fri Sep 23, 11 10:50 am
by autofetish
latil wrote:I have one of those tube benders,not good on thin wall stuff,not bad on 2mm upwards. I find it tends to flatten the tube mid bend and tube goes egg shaped.

I also have this and if you fill the tube with casting sand packed tight and then weld the ends up they do come out better. (lot of work) I also try ed heating with oxy till it was red hot and didn't really help.

Posted: Fri Sep 23, 11 11:40 am
by latil
Not really practical on pipe this size is to fill with molten lead,do the bending and then melt it out. A method that I've used on small bore model steam engine pipes.

Posted: Fri Sep 23, 11 11:47 am
by autofetish
latil wrote:Not really practical on pipe this size is to fill with molten lead,do the bending and then melt it out. A method that I've used on small bore model steam engine pipes.

Good tip like that :thumbright:

Posted: Sun Sep 25, 11 9:57 am
by db
I finally have the rack in the right place and tack-welded in :D

It took most of yesterday to get it lined up and all that did was prove how badly the A-arm mounts were out of line :roll:

I got the rack millimetre-perfect level and centred in all planes, only to find one wheel kicked out at the back. This could only be due the bottom A-arms being unequal.
Luckily they're adjustable on the rod-ends so i managed to get the wheels symmetrical without any more cutting & welding. Obviously once i've got registering sorted it'll still all have to come off but it's good enough for now

Posted: Thu Oct 20, 11 10:49 am
by db
I've had a poly steering column bush made so that's sorted now :thumbright:
I need to shorten the steering shaft now as i've moved the rack back, only i'm a bit concerned about the way the uj attaches to the shaft- it just slips on and is drilled for a little nut & bolt. Doesn't seem very secure to me? :-k
The lower uj mounts on splines onto the rack, so much better.

Posted: Thu Oct 20, 11 11:31 am
by db
Brakes pretty much sorted now with Daisy's assistance :thumbright:
I've made all the brackets & run the cable, we plumbed in the copper lines and mounted everything. Just waiting on a couple of adaptors to connect up the Linelok and i can bung in the fluid.

Only concern is i didn't allow for the Z-bar, may have to re-route a bit when i try to fit.

I've 'adjusted' the Parking brake release handle to clear the cage.

I had to drill the cage outrigger to route the cable.

Posted: Thu Oct 20, 11 11:36 am
by db
I made this guide for the turn in the Parking brake cable. It may need to be stronger but it's bolt-on so i can re-do if needed.

I've cunningly located the bias adjuster so the knob appears under the seat.

The rear cable inners were differnt lengths so i made this little spacer. They may equalise once it's all under tension. If so, i can simply take this out.

Posted: Thu Oct 20, 11 11:38 am
by db
This is the plate for the rear cables, again it's bolt-on so i can move or relocate easily if it turns out bad ;)

Posted: Thu Oct 20, 11 11:43 am
by TyreFryer
You're doing a great job there Paul, very fortunate on the assistant front too! :thumbright:

Did you get the floor painted in the end?

Posted: Thu Oct 20, 11 11:46 am
by db
Not yet mate, all efforts focused on gettin the car running for now. It's a definite for next year tho :thumbright:

Posted: Tue Nov 08, 11 10:47 pm
by db
Time for a long overdue progress report...
After weeks of struggling with lack of time, money and enthusiasm i've got somewhere!

I have WORKING BRAKES!!! They need re-bleeding but there's pressure there and the linelok and parking brake work.
I re-routed the pipes below the m/cyl as i realised they'd be in the way of the clutch rod.

It has a face! I've put the brand new grille & headlamp surrounds on as well as the tail & reversing (soon to be rear indicator) lamps, just need orange bulbs

Tomorrow my mate Ritchie will have a pair of 7" halogen headlamps, a neat washer pump & bottle and a better upper steering shaft u.j.- a Vauxhall one which is the right shaft diameter but has a flat on one side- much safer than relying on a teeny nut n bolt!

I finally have a bellhousing on the way- Thanks Jon.

I've ordered all the hose and fittings i need to complete the fuel system.

I have a huge nitrous bottle on the way- ebay bargain! (I won't be plumbing the N2O in til after registration, etc)

Tamzin's brother plans to wire the whole car for me from scratch once the motor's in- what a star!

Posted: Tue Nov 08, 11 11:47 pm
by mopar_mark
Sorry, haven't seen your thread for a while.
db wrote: I'm a bit concerned about the way the uj attaches to the shaft- it just slips on and is drilled for a little nut & bolt. Doesn't seem very secure to me? :-k
That bolt looks similar size to mine, assuming a good quality bolt, it will perform well in a shear application.

Top work on the rest of the work, looks like your making good progress now