db's 66 Belvedere ***FOR SALE***

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Guy
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Post by Guy »

Oh that dont look good :shock: its because of things like this, my Dart has been delayed I have had to redo all off the welding on the five link rear end etc
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TyreFryer
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Post by TyreFryer »

Hmmmm, think I'll double check the geometry on my Dart while I'm at it.
Martin Walker
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db
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Post by db »

Luckily i did start from scratch with my rear end so i know that's all bang-on.

I'm just going to stick with the single tube rack mount for now as i need to get MOT'd and registered asap.
I'll pull it back 3" as in plan C and correct the height to line it up with at least one of the A-arms :roll:
Once it's registered i'll tear it all down and start the front end from scratch aswell.
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autofetish
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Post by autofetish »

latil wrote:I have one of those tube benders,not good on thin wall stuff,not bad on 2mm upwards. I find it tends to flatten the tube mid bend and tube goes egg shaped.

I also have this and if you fill the tube with casting sand packed tight and then weld the ends up they do come out better. (lot of work) I also try ed heating with oxy till it was red hot and didn't really help.
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latil
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Post by latil »

Not really practical on pipe this size is to fill with molten lead,do the bending and then melt it out. A method that I've used on small bore model steam engine pipes.
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autofetish
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Post by autofetish »

latil wrote:Not really practical on pipe this size is to fill with molten lead,do the bending and then melt it out. A method that I've used on small bore model steam engine pipes.

Good tip like that :thumbright:
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db
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Post by db »

I finally have the rack in the right place and tack-welded in :D

It took most of yesterday to get it lined up and all that did was prove how badly the A-arm mounts were out of line :roll:

I got the rack millimetre-perfect level and centred in all planes, only to find one wheel kicked out at the back. This could only be due the bottom A-arms being unequal.
Luckily they're adjustable on the rod-ends so i managed to get the wheels symmetrical without any more cutting & welding. Obviously once i've got registering sorted it'll still all have to come off but it's good enough for now
Attachments
Rack in place, ready to weld 02.jpg
Rack in place, ready to weld 02.jpg (243.91 KiB) Viewed 721 times
Rack in place, ready to weld 01.jpg
Rack in place, ready to weld 01.jpg (178.52 KiB) Viewed 721 times
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db
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Post by db »

I've had a poly steering column bush made so that's sorted now :thumbright:
I need to shorten the steering shaft now as i've moved the rack back, only i'm a bit concerned about the way the uj attaches to the shaft- it just slips on and is drilled for a little nut & bolt. Doesn't seem very secure to me? :-k
The lower uj mounts on splines onto the rack, so much better.
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01 Steering column- Poly lower bush.jpg
01 Steering column- Poly lower bush.jpg (127.56 KiB) Viewed 681 times
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db
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Post by db »

Brakes pretty much sorted now with Daisy's assistance :thumbright:
I've made all the brackets & run the cable, we plumbed in the copper lines and mounted everything. Just waiting on a couple of adaptors to connect up the Linelok and i can bung in the fluid.

Only concern is i didn't allow for the Z-bar, may have to re-route a bit when i try to fit.

I've 'adjusted' the Parking brake release handle to clear the cage.

I had to drill the cage outrigger to route the cable.
Attachments
04 Parking brake- front cable chassis  route.jpg
04 Parking brake- front cable chassis route.jpg (174.36 KiB) Viewed 669 times
03 Parking brake- mech.jpg
03 Parking brake- mech.jpg (81.08 KiB) Viewed 669 times
02 Brakes- Daisy flaring pipes.jpg
02 Brakes- Daisy flaring pipes.jpg (157.97 KiB) Viewed 669 times
01 Brakes- engine bay.jpg
01 Brakes- engine bay.jpg (144.3 KiB) Viewed 669 times
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db
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Post by db »

I made this guide for the turn in the Parking brake cable. It may need to be stronger but it's bolt-on so i can re-do if needed.

I've cunningly located the bias adjuster so the knob appears under the seat.

The rear cable inners were differnt lengths so i made this little spacer. They may equalise once it's all under tension. If so, i can simply take this out.
Attachments
08 Parking brake- rear balance bar.jpg
08 Parking brake- rear balance bar.jpg (86.79 KiB) Viewed 664 times
07 Brakes- Bias adjuster 02.jpg
07 Brakes- Bias adjuster 02.jpg (119.89 KiB) Viewed 664 times
06 Brakes- Bais adjuster 01.jpg
06 Brakes- Bais adjuster 01.jpg (104.57 KiB) Viewed 664 times
05 Parking brake-  front cable guide.jpg
05 Parking brake- front cable guide.jpg (159.88 KiB) Viewed 664 times
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db
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Post by db »

This is the plate for the rear cables, again it's bolt-on so i can move or relocate easily if it turns out bad ;)
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09 Parking brake- rear cable bracket.jpg
09 Parking brake- rear cable bracket.jpg (153.81 KiB) Viewed 663 times
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TyreFryer
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Post by TyreFryer »

You're doing a great job there Paul, very fortunate on the assistant front too! :thumbright:

Did you get the floor painted in the end?
Martin Walker
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db
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Post by db »

Not yet mate, all efforts focused on gettin the car running for now. It's a definite for next year tho :thumbright:
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db
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Post by db »

Time for a long overdue progress report...
After weeks of struggling with lack of time, money and enthusiasm i've got somewhere!

I have WORKING BRAKES!!! They need re-bleeding but there's pressure there and the linelok and parking brake work.
I re-routed the pipes below the m/cyl as i realised they'd be in the way of the clutch rod.

It has a face! I've put the brand new grille & headlamp surrounds on as well as the tail & reversing (soon to be rear indicator) lamps, just need orange bulbs

Tomorrow my mate Ritchie will have a pair of 7" halogen headlamps, a neat washer pump & bottle and a better upper steering shaft u.j.- a Vauxhall one which is the right shaft diameter but has a flat on one side- much safer than relying on a teeny nut n bolt!

I finally have a bellhousing on the way- Thanks Jon.

I've ordered all the hose and fittings i need to complete the fuel system.

I have a huge nitrous bottle on the way- ebay bargain! (I won't be plumbing the N2O in til after registration, etc)

Tamzin's brother plans to wire the whole car for me from scratch once the motor's in- what a star!
Attachments
Belve face on.jpg
Belve face on.jpg (153.24 KiB) Viewed 621 times
Rerouted brake pipes.jpg
Rerouted brake pipes.jpg (133.53 KiB) Viewed 621 times
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mopar_mark
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Post by mopar_mark »

Sorry, haven't seen your thread for a while.
db wrote: I'm a bit concerned about the way the uj attaches to the shaft- it just slips on and is drilled for a little nut & bolt. Doesn't seem very secure to me? :-k
That bolt looks similar size to mine, assuming a good quality bolt, it will perform well in a shear application.

Top work on the rest of the work, looks like your making good progress now
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